Air compressors get confusing because they have two pressures, one airflow number, a regulator, a tank that fills and empties, and tools that can use air faster than the pump makes it.
This class uses the DEWALT DWFP55126 manual as a worked example. That model has a 6-gallon tank, approximate 135 PSI cut-in pressure, 165 PSI cut-out pressure and 2.6 SCFM at 90 PSI. It uses 1/4-inch industrial quick connects.
Lesson 1: Tank pressure is not tool pressure
The tank gauge shows stored air. The outlet gauge shows the pressure available after the regulator. On the DWFP55126, DEWALT says the outlet pressure is controlled by the regulator and is always less than or equal to tank pressure.
See the regulator and gauge guide.
Lesson 2: PSI and SCFM answer different questions
PSI is pressure. SCFM is air delivery. A nailer may use short bursts and let a small compressor recover. A continuous-use tool can demand more SCFM than the same compressor can make, even when the PSI setting looks fine.
Read PSI vs. SCFM before choosing a compressor for a tool.
Lesson 3: The tank collects water
Compressed air cools in the tank and moisture condenses. DEWALT says to drain condensation at the end of each use and warns that trapped water can corrode and weaken the tank.
See how and why to drain the tank.
Lesson 4: More electrical cord is usually not the best way to get more reach
For the DWFP55126, DEWALT limits extension cords to 50 feet and requires 14 AWG or larger. The manual actually recommends adding air hose rather than undersized electrical cord when you need more reach.
Use the extension-cord guide before plugging in a long lightweight cord.
Lesson 5: A compressor that runs often may be normal, but one that never stops is not
The motor is supposed to cycle between cut-in and cut-out pressure. If the tool uses air faster than the compressor replaces it, the motor will run frequently. If pressure climbs past normal cut-out until the safety valve opens, that is a service problem.
Work through the class by problem
- PSI vs. SCFM: what actually sizes the compressor?
- What do the two gauges and regulator mean?
- Why does the compressor keep running?
- Why does pressure drop when I use the tool?
- Do I really need to drain the tank?
- What size air hose do I need?
- Can I use an extension cord?
Sources used for this answer
More project guides: Tools & Workshop.